DIGITAL ENGINEERING INTO THE FUTURE

 

Autonomous | Connectivity | E-Mobility

About us

 

ASM Digital Engineering is an engineering and digital services company that develops products based on customer needs and expectations. We collaborate mainly with companies in the automotive, aerospace, heavy equipment, industry, energy and e-mobility sectors following the most beneficial business model for your company.

We provide engineering services to the entire product development cycle, from strategy and technology development to design and product information to our customers focusing on the quality of delivery. Our largest domestic customers are OEM’s and Tier – 1 suppliers within the automotive, aerospace, heavy equipment, industry, energy and e-mobility sectors.

 

Mechanical Design

 

Design Automotive vertical  works with customers and complements their Product Engineering efforts by accelerating the adoption of new-age digital technologies, providing competencies and talent at scale, and leveraging best practices from various OEM’s and TIER 1‘s .

Our services straddle the whole gamut of product life cycle management right from product conceptualization to product design and development, and from product support and sustenance to program management of specific processes such as release management.

Our Product Engineering services cover the whole spectrum from  design, product benchmarking, and value engineering. Apart from helping customers in new Product Development Initiatives (NPDI), we partner with them in re-engineering their products to meet market demands in terms of cost, features, and performance.

we strive continuously to develop new products and processes that ensure the highest quality, performance and value by incorporating experience, expertise and knowledge to innovate solutions that meet our client’s demands.

Competence Areas

 

We have wide range of competencies in Automotive Design and actively supporting in following areas for various systems in the automotive .

  • Product Design and Value Engineering
  • Concept Designing
  • Detail Designing
  • Homologation Drawings
  • Geometrical Assurance Engineering / DVA
  • Design Verification / Drawing checking
  • Kinematics Simulation of Mechanisms
  • PLM/PDM Support
  • Re-Engineering, Reverse Engineering
  • Weight Management
  • Vehicle Integration/Packaging

Computer Aided Engineering

 

“CAE services offer the cost effective measures, which make the designs feasible enhancing the productivity completely. The business operations run effectively when the integrated management solutions make use of CAE data and offer better techniques to improve designs, which extends business network extensively.

In designing developing products there is need for improvement and adjustments in order to meet the demands and requirements of tomorrows market. Through the use of the most advanced tools we help develop the most efficient and effective solutions to our customers. We have unique talent across all domains in Finite Element Analysis and CFD.

Most of our engineer are working at world class Truck, Car manufacturers and Tier1 suppliers Research and Development departments.”

Our Offering

 
We help our customers to improve their product quality and reduce product development cost using advances simulation software’s and our expertise in the CAE domain.


Competence Areas

We have wide range of competencies in CAE domain and actively supporting in following areas.

Meshing And Integration

  • 2D/Shell Meshing
  • 3D/Tetra Meshing
  • Hexa Meshing
  • 1D connections- Durability and Crash Simulations
  • Foam modelling for head rest

Strength And Durability

  • Linear static Analysis
  • Nonlinear Static Analysis
  • Dynamic Analysis
  • Squeak and Rattle Simulations

NVH Simualtions  

  • Modal Analysis
  • Stiffness calculation
  • Point Mobility
  • Squeak and Rattle Simulations

 Crash And Safety

  • Front, Side and Rear Impact
  • Pedestrian Safety
  • Occupant Safety
  • Roll over
  • Airbag/Seat Belt / Seat

Computational Fluid Dynamics

  • Steady State
  • Fluid Flow
  • Heat Transfer
  • HVAC
  • Engine Cooling


Automotive Electrical System

 

“Wiring harness is one the most essential parts of the vehicle industry. A wiring harness is an organized set of wires, terminals and connectors that run throughout the entire vehicle and transmit information and electric power, thereby

playing a critical role in “connecting” a variety of components. Power and information travel through this network much like the circulatory and central nervous systems of the human body. It conducts electricity for all electrical loads on a vehicle.

Wiring harnesses contribute tremendously to manufacturers’ development and advancement of vehicles around the world.

Automobiles, off-highway vehicles are driven in all kinds of environments, from cities to mountain villages, in the tropics as well as in cold climates. This means wiring harnesses must offer superior durability.”

Our Offering

 

Wiring Harness Design And Developement

“Wiring diagrams are also known as schematics or circuit diagrams. The selected components are placed and connected to each other in the diagram. These components belong to a set of libraries which can be modified and configured according to customer specific requirements. A wiring diagram shows each connection in detail. The schematics give an overview of the components that are part of the electrical design.

Selection of connectors, fuses, lights, switches, sensors, wires, cables, relays, protection tubes, motors etc. are the core components of the wiring harness.

The performance of these components directly determines the overall performance of the wiring harness and plays a decisive role in the stability and safety of the whole vehicle or product”.

Electrical Architecture

  • Definition and distribution of loads (EDS)
  • Logic Creation
  • Connectivity definition
  • Grounding Strategies
  • Interface connections definition
  • Define signal interfaces and diagnostic communication

Wiring Harness And System Engineering

  • Topology – Based on components & Loads
  • Electrical Components Selection, Database creation
  • Circuit diagrams, 2D Harness drawings creation
  • BOM (Bill Of Material) Generation
  • Drawing Checking
  • Value Engineering

Tools, Softwares Expertise

  • CHS XC – Capital Harness, Logic
  • Saber
  • Zuken E3
  • VeSys
  • PREEVision etc..

Wiring Harness Routing And Components Installation

“The most important part in EDS (Electrical Distribution System) is electrical components & wiring harness installation according to their specification and considering available space, mounting area, manufacturing (assembly) feasibilities and of course by considering aftermarket accessibility (aftersales service). The lengths of the harnesses in the harness drawing are derived from the 3D models.

Harness installation drawings are generated via 3D routing. The routing feature creates a unique type of subassembly which builds paths of electrical cables between the components. It ensures flexibility between two or more components and helps in deciding the path through which the cable should run to avoid further complexity. This helps in understanding the path followed by a particular harness.”

Wiring Hanress & Components Installation Topology

Harness design to meet targeted weight and cost objectives considering the serviceability and assembly sequence.

Topology helps to quickly visualize the placement of components and its installation.

Component Packaging/Installation

  • Component structure architecture
  • Space claim and Clash Analysis
  • Sheet metal, Plastic, Surface and Solid mounting modelling
  • Detail, Assembly and Installation drawings
  • Prototype Development
  • Value Engineering

Wiring Harness Routing

  • E3D Routing / Installation
  • Wiring Harness Retention and Protection strategy
  • Flattening – Harness Stick drawing creation

Tools, Softwares Expertise

  • CATIA E3D (EI2)
  • Creo Parametric (Pro-E)
  • UG NX, etc.

Automotive Electronics – Embedded Systems & Digital Solutions

 

The automotive industry is facing a revolution. New players are entering the car market, empowered by innovative and disruptive technologies. Younger generations with different expectations are fostering new business models, and are driving an extreme differentiation of the product portfolio with a multiplication of vehicle variants. Meanwhile, stricter environmental and safety regulations are imposing significant new investments on manufacturers. This requires new technological breakthroughs such as electrification of powertrains and new electric/electronic architecture. In the face of new driver behavior, diverse powertrain technologies, stricter environmental regulations and a booming demand for connectivity, automotive players need to reinvent their role, focusing on core activities and creating efficient eco-systems with our strategic customers.

Competence Areas

 

Specialists in electronics and software delivering leading-edge engineering competence and product development, ranging from concepts and prototypes to series products. Our expertise also includes system engineering aspects, such as requirement definition, analysis and decomposition and implementation of automated test systems with test coverage metrics.

Comfort

Multimedia Infotainment HMI – Frameworks

  • Embedded Linux
  • Android
  • Cockpit connectivity
  • Performance optimization
  • ASPICE

Networks

In-car networks: CAN, LIN, V2V, V2X Telematics

  • Real-time ethernet
  • High speed wireless
  • Energy optimization
  • Cybersecurity
  • Diagnostics

ADAS

ADAS HD Maps

  • Embedded Linux
  • Adaptive AUTOSAR
  • Functional Safety (ISO26262)
  • ASPICE

Primary Functions

Body Electronics Powertrain ECU Transmission ECU

  • Classic AUTOSAR
  • Low Power
  • Device Drivers
  • ASPICE

Testing

Unit Testing Integration Testing Unit-Functional (UT) Testing

  • HIL
  • SIL
  • Automated
  • Scripting

Digital Solutions

  • IoT
  • AI
  • ML
  • Data Analysis
  • Industry 4.0
  • VA/VR

Product development

 

Products are getting smarter, connected and efficient by the day and their innovation cycles are getting shorter. We help our customers in finding the right resources for new product design and improving and the legacy products.

We partner with our customers in their digital initiatives with our extensive domain knowledge in this in engineering expertise in Mechanical, Electronics, Software and Digital Technologies help drive business outcomes.

  • New Product Development
  • Engineering Simulations
  • Manufacturing Engineering
  • Technical publications
  • Proto Development
  • Legacy conversion
  • Engineering Testing
  • Plant Design
  • Process Design
  • Product Localization

Industry Verticals 

 

Automotive

Developing an intelligent, high performance and eco friendly Automobile at a competitive price in the Auto Market is the need of the Hour…

Read More 

Aerospace

We serve aerospace and defense industry customers in several areas, including mechanical design and stress calculations…

Read More 

Heavy equipment

We offer a wide range of services for our heavy engineering customers. We help our customers in improving their equipment design process…

Read More 

Industry

The industry sector is searching and developing solutions to solve the challenges related to overall efficiency and sustainability…

Read More 

Energy

We serve the energy and power transmission industry in the areas of steam, gas, hydro, as well as power transmission customers…

Read More 

E-Mobility

Electric Vehicle -Electrification, Concepts to Protos Software Development, Hardware Development, Battery Management System…

Read More 

Automotive

 

Developing an intelligent, high performance and eco friendly Automobile at a competitive price in the Auto Market is the need of the Hour. Auto Market is changing at a record pace and requires robust, high end processes, cutting – edge technology, meeting stricter regulatory compliance. On the other hand, Auto consumers today are demanding innovation and advanced features across safety, infotainment and comfort that require the integration of advanced electronics in vehicles.

ASM has been providing engineering services to automotive industry from the initial stages of company formation. ASM engineers are involved in developing systems for electric and hybrid vehicles with our esteemed customers. ASM’s pool of Automotive experts and accreditation with many Automobile societies, makes us more innovative in developing sophisticated technologies.

Service Offerings:

 

  • Product Design and Value Engineering
  • CAE, CFD Simulation
  • Electronic Hardware Design and Development
  • Embedded Systems Design and Development
  • Re Engineering, Reverse Engineering

  • Mold Tool Design and Development
  • Test Fixtures/ Rigs/ Automated Test Equipment
  • Prototyping, Testing and Manufacturing
  • Engineering Design Change Management
  • PLM/ PDM Support

Vehicle Engineering:

 

Aerospace

 

We serve aerospace and defense industry customers in several areas, including mechanical design and stress calculations, hardware development, technical feasibility studies,. and system verification and testing.

We have special expertise in Aero interiors, engine components, aircraft composite structures, and systems engineering with focus on system safety and requirement management. Our experts are well versed in specifications and regulatory requirements placed on technical documentation in the aerospace and defense industries.

We can take full responsibility for engineering projects or provide expert services for designing a machine or its components. Our expertise in engineering design, including strength calculations and advanced simulation technologies, helps our customers design and developing the products of the future.

Among others, our services in Aerospace industry include,

  • Mechanical Design and Analysis
  • Design Calculations, GD & T and Stack up analysis
  • Weight Reduction methods and techniques
  • Tooling and Ground Handling
  • Dimension Sensitivity Analysis
  • Process and Manufacturing Drawings
  • CNC and CMM Programming
  • Design, Manufacturing and Process Drawings

Aerospace inside 1

Heavy Equipment's

 

We offer a wide range of services for our heavy engineering customers. We help our customers in improving their equipment design process, product data management, product localization and more.

We support our customers in shortening time to market, to gain quality improvements and benefit from processes that are more efficient and product cost-effectiveness. Our extensive knowledge in industrial machinery ranges from construction equipment, Industrial cleaning equipment, steel structures, hydraulic cylinders, conveyors and frequency converters to high-performance control systems and industrial robots.

We can take full responsibility for engineering projects or provide expert services for designing a machine or its components. Our expertise in engineering design, including strength calculations and advanced simulation technologies, helps our customers design and developing the products of the future.

Among others, our services in industry include,

  • Benchmarking and Product Engineering
  • Mechanical Design
  • Mechanical Analysis
  • Product Localization
  • Computational Fluid Dynamics
  • Design, Manufacturing and Process Drawings
  • Product Localization
  • Value Analysis and Value Engineering
  • Reverse Engineering

Heavy equipment inside (1)

Industry

 

The industry sector is searching and developing solutions to solve the challenges related to overall efficiency and sustainability. We combine our specialist skills and multidisciplinary engineering expertise enables us to provide real value add to our clients in all kind of studies, implementation projects.

Our service offering covers the whole lifecycle and value chain of clients’ business. We serve our clients from early strategic development phases to implementation projects and to operational phase support. Consulting assignments are done in co-operation with process technology specialist to enable the big picture and correlations with processes.

Among others, our services in industry include,

  • Benchmarking and Product Engineering
  • Mechanical Design
  • Mechanical Analysis
  • Product Localization
  • Computational Fluid Dynamics
  • Design, Manufacturing and Process Drawings
  • Product Localization
  • Value Analysis and Value Engineering
  • Reverse Engineering

Energy

 

We serve the energy and power transmission industry in the areas of steam, gas, hydro, as well as power transmission customers using High Voltage AC and DC transmission. We help technology companies serving the energy and utility industry, to gain quality improvements and process and product cost efficiency.

We can take full responsibility for engineering projects or provide expert services for designing a machine or its components. Our expertise in engineering design, including strength calculations and advanced simulation technologies, helps our customers design and maintain high-performance plants and production lines.

Among others, our services in Energy industry include,

  • Benchmarking and Product Engineering
  • Mechanical Design
  • Mechanical Analysis
  • Product Localization
  • Reverse Engineering
  • Piping and routing design
  • Landfall design and analysis
  • Design, Manufacturing and Process Drawings

E-Mobility

 
EV -Electrification

    • Software Development
    • Hardware Development
    • Energy Systems – BMS
    • Power Electronics – Embedded
    • Vehicle Control Unit
    • Testing & Validation

Concepts to Protos

    • Complete Product Development Concept to prototype
    • CAD- Modeling ,Drafting
    • CAE – FEM. FEA, Thermal Analysis
    • CFD – Cooling Analysis

Software Development

Design and Development of Embedded Firmware and Application Software using RTOs, C, C++ et


Capabilities

    • Device Driver – I2C,SPI,UART,DIO,PWM,ADC,DAC,Ethernet..
    • Firmware SW Application – 8/16/32 bits –TI, Microchip etc.
    • RTOS, Frame works, Boot loaders & BSP etc.
    • Strong Verification & Validation practice
    • MISRA, UL1998 etc. standards

Hardware Development
Hardware Design and Development , Prototyping, Reliability and Environmental Analysis and Verification & Validation

 

Capabilities

    • PCB Layout Design with : 1 -18 layers / up to any maximum possible layers
    • IPC – 2221 for Design
    • IPC Land pattern standards
    • Hardware Prototype Development
    • Components Procurements
    • EMI & EMC and Environmental Testing

Tools


Circuit Design

    • Altium Designer
    • Orcad
    • Design Spark
    • LTspice IV
    • KiCad


PCB Layout Design

    • Altium Designer
    • Cadence Allegro
    • Mentor Graphics
    • Design Spark

Battery Management System

BMS

    • Cooling system design
    • Thermal Analysis
    • Enclosure design
    • Schematic and Board design , Analysis and Prototype building
    • Diagnostics application development
    • Algorithm Development SOC ,SOH , Cell balancing
    • Isolation measurement
    • Software and Hardware testing –ASIC C/D Compliance
    • HIL Tester with Battery Simulator

DC-DC Converter

    • High Voltage –High Power DC-DC Convertors and Invertors
    • On-board /Off Board Battery Chargers
    • Power Electronics Lab with Dynamic loading
    • High Power Density & Efficiency > 97 %
    • Thermal Analysis
    • Active filters and Rectifiers
    • Modeling and Simulation
    • Harmonic & Sub Harmonic Design , Analysis & Optimization

 

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